Charles Mallory
Experienced with Word, Excel, Access, Visio, PowerPoint and Outlook. Created complex spreadsheets utilizing VB Scripting and advanced features with Excel. Produced sophisticated presentations with automation to provide effective communications with PowerPoint. Analyzed large data sets to automate data mining and save data for process trending using Access. Utilized Access as front end to mine SQL data. Created flowcharts to represent process, for failure analysis and to outline structures. Managed multiple email accounts utilizing Outlook. Utilized Outlook to create schedules and reminders.
Microsoft Office
Utilized SolidWorks to document product, tooling and fixtures. Created 3D drawings and assemblies utilizing the features of SolidWorks to verify concepts, tolerances and feasibility. Exported SolidWorks files to MasterCam, MakerBot and 3d printers. Experienced in using equations to allow for quick modifications of drawings. Designed custom fixtures that can be 3D printed but not machined to meet design requirements. Designed custom fixtures for MRI testing, Electrical Isolation, Marketing approval and new products.
SOLIDWORKS
Processed images to meet customer needs. Cleaned images and converted to appropriate images for other software programs. Refined and created specialized images for various customers
Photoshop / Paint.Net / Inkscape
Experienced in precision metal machining. Horizontal and Vertical Mills, Engine and Turret Lathes, Surface Grinders, Shapers, Gear Hob, Blanchard Grinding, Armature Balancing, Heat Treating and Plating, Drill Press, Bench Grinders, Pantograph Engraver and Scribing and Band Saws along with welding bands for band saws, sharpening of drill bits by hand using bench grinder without fixtures. Experienced in wood and plastic machining using Routers, Circular Saws, Jig Saws, Reciprocating Saws, Miter Saws, Belt Sanders, Hand Drills, Planers.
Machinist
Experienced with Ceramic and FR4 (organic) substrates. Experienced with designing and specifying multilayer Hybrid circuits to meet Mil Std 883, JDEC , IPC Class I and Space requirements. Experienced in producing ESD resistant assemblies. Proven track record with SMT design, manufacture and rework, DIE screening, Wire Inspection and process verification by providing unused connections that are pulled to verify assembly. Experienced with RoHS assemblies, moisture getters, hermetic packaging. Experienced with Medical Devices, Commercial Devices and low voltage access control equipment.
PCB/PCBA Design Manufacture, Failure Analysis and Repair
Wet chemistry, microscale analysis and instrumental analysis. Production of trimethyl triazene starting materials in molar scale to organic analysis to microliter analysis. Paper Chromatography, carbon NMR, UV Vis spectroscopy, Atomic Emission, EDX analysis, quantative and qualitative analysis. Atomic absorption, creation of reagents, creation of unknowns for students.
Chemical Analysis
Microcontroller based sampling with output to Windows machines.
EKG Recorder
Microcontroller based sensors with connection to Hubitat (home automation) interface.
Home Alarm System
Created programs to monitor and record data into SQL database. Developed Poka Yoke programs to automate equipment operations.
LabView
Implemented SPC for Class III Implantable Medical Device production. Automated data entry into Infinity QS and configured email notifications. Implemented automated detection for processes reaching control limits which allowed proactive correction prior to processes reaching specification limits.
Infinity QS
Created 2D drawings to meet GDP requirements. Created tooling and product drawings. Experienced in 2D AutoCAD processes.
AutoCAD
Utilize various programs to create web pages for College students and faculty support. Maintained and updated data in timely manner to support students and faculty.
Web Page Development
Adobe Acrobat forms
Arduino programming
Assembly Language for Motorola microprocessors
Automated pass-fail data programs
Barcode generator
Barcode Wiz
BarTender
Boolean logic
Component documentation
Device documentation
Documentation to GMP QSR
DMAIC
EE designer
FileMaker Pro Installation
FrontPage
IC layout design early tools
Infinity QS
IP printing
iPhone programming classes
Laser Star software integration with Excel
Lean Processing
Libre office
Linux
Lotus 123
LPR printing
Metrology procedures
MediaWiki
Motorola scanner programming
MP3 editing
MP4 editing
MySQL Server and clients
Novell Networks installation and administration
ODBC programming
Pascal
PostScript
Python
Raspberry Pi programming
Reverse Polish Notation RPN calculations
Scripts
Seagull software
Sequel Scripts
Sky mapping software
SolidWorks classes
SPICE for electrical analysis
Statista
Statistical analysis classes
Symbol scanner programming
Symbol Scanner to Laser Star
Other database software
Unix
Validation plans
VB programming to Laser Star
VB scripting to Laser Star
VB Scripts
Verification procedures
WebPlus
What if analysis using Excel
WordPerfect
Miscellaneous
35mm Motion Picture Cameras
AC-DC converters
Analytical chemistry
Atomic absorption spectroscopy
Automatic Transmission repair
Automotive air conditioning installation, repair, replacement and maintenance
Automotive brakes repair, upgrade and replacement
Automotive Repair
Band Saws
Bench Grinders
Blanchard grinder
Brazing using a gas torch
Cell phone battery replacement
Cell phone repair
Cell phone screen replacement
Circuit protection
Cisco AP balancing
Cisco WIFI AP Placement above ceiling tiles for cosmetic appeal
Cisco Wi-Fi internet installation for business with multiple AP.
Cognix Cameras and automation
Coax wiring
Curve fitting for data (linear, exponential, Weibull, Log, Polynomial and bathtube
Curve fitting programmed using a PDP-11
Datamatrix laser etching
DC-DC converters
Deburring of intricate parts
DVM for simple circuits
Engine Lathe
Engine rebuild and repair
Engine replace water pump
FDM printers
Fluoroscopy
Forklift training and usage
Freezing pinpoint depression apparatus
FTIR Spectroscopy
Gauss measuring of magnetic strength
GC Hotwire purity detection
GC Mass Spec
Hall effect sensors; linear, hall switch, power driving output
Handsaws
helium leak detector PCB
High vacuum systems
Home alarm wiring
Horizontal Mill
Inductor creation with driving circuit to magnetize BaFe cards
IR Spectroscopy
Laser automatic etching of unique serializes
Laser etching
Laser printers
Linear converters
Logic analyzer for Real Time Analysis of code
Low voltage data wiring
Manual Transmission repair, clutch plates replacement
Mass Spec
Mass Spec analysis of materials
Microcontroller design
of helium leak detector
Oscilloscope usage for design and fault detection
Pantograph engraving and scribing
PC repair
PCB design
PCBA design and assembly
Power Supply repair and HiPOT testing
Prussia printers
Reflow laser welding
Refractometer to measure the index of refraction of chemicals
Re-Plumbing of single family homes
Re-Roofing of single family homes
Resistance welding
Re-Wiring of single family homes
RJ11 telco wiring
RJ45 ethernet wiring
Router for wood shapes
Scanning Electron Microscipe
Silver soldering using a gas torch
Soldering PCBA repair to IPC 600 series standards, Mil 883 standards JDEC standards
Speaker wiring
Sputtering equipment
Sputtering processing
surface grinder
Surface Grinders
Table saw
Tre machine
Turret Lathes
UV visible Spectroscopy
Vacuums - Cryo, Turbomolecular, rotary vane, etc…
Vertical Mill
Video monitor repair
Wirewrap prototype circuits
X-Ray Inspection
Miscellaneous
Early adopter of FDM printing for models from SolidWorks. Built Prusia i3 from scratch and determined that output is feasible for customer approvals prior to machining. Implemented MakerBot printers for Engineering, Manufacturing Engineering, Industrial Engineering, Manufacturing, Marketing and Sales use. Enabled concepts and designs to fail fast to enable success for critical programs and high risk timelines. Provided printers on corporate network to minimize scheduling and overhead costs to allow users to print from their desk.
FDM Printing
